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Home » INSERTS INTERNATIONAL
 

Ultrasonic Brass Molded Inserts

Custom Inserts Custom Inserts Inserts International offers custom, standard, and colored ultrasonic brass molded inserts in the sizes, shapes, and colors needed to meet your exact design needs and functional requirements and usages.

Through the company’s historic dedication to provide the best customer service possible, Inserts International has developed a true expertise in meeting customer expectations. Past experience with numerous custom designs allows Inserts International to offer time savings and the best solution for your production through collaborative design..

Inserts International also offers you a wide variety of additional custom insert plating and material options, including zinc plated and gold plated inserts.

Plated Inserts Available: Materials Available For Inserts:
Zinc plated inserts
Gold plated inserts
Brass plated inserts
Nickel plated inserts
Copper plated inserts
Chrome plated inserts
Others on request
Brass
Steel
Aluminum
Stainless steel
Copper/bronze
Others on request

Colored Inserts

Colored Inserts Colored Insert Colored brass molded inserts allow you to differentiate between any two inserts, no matter how similar they may be.

Uses for Colored Inserts:
  • Inserts with similar appearances
  • Two same inserts with different measurement systems ( inches & metric)
  • Two same inserts with different destinations (inside, outside the product, ...)
  • The assembly order process (blues first, then reds,…greens, ...) for you or your final customer

The benefits of colored manual inserts include savings in production, simplifying complex assembly processes, and reducing assembly and maintenance time, all resulting in higher quality and default-free rates. Watch your final customers satisfaction levels increase. The extra measure of insurance you gain is invaluable.

Colored Manual inserts are immediately available in Red, Blue, Green, or Black.

Standard Ultrasonic Brass Insert Details

Inserts International Coding Ultrasonic Brass Insert Inserts International classifies its inserts using the following nomenclature:

Inserts International's standard and custom ultrasonic brass inserts are utilized in a wide range of products (electronics, automobiles, tools, ...) and can be installed in a variety of installation types and base materials.

The four main types of insert installation are:
  • Manual or Press-in: The insert is pressed into the drilled "boss" or remolded hole, using a standard press.
  • Heat-Stake: The insert is pressed into the mounting “boss” hole, using a thermal press, whose heat melts the plastic during the insertion. The plastic then solidifies to lock the insert into the mounting hole.
  • Ultrasonic: A high frequency vibration is applied while the insert fastener is pressed into the mounting hole. The vibration creates heat that melts the plastic during the insertion. The plastic then solidifies to lock the insert into the mounting hole.
  • Molded-in: The insert is placed on core pins in the mold and the part is formed around it.

The main base standard insert materials are:
  • Hard thermoplastics: PA-filled, PC/ABS Blends, PPS, PBT
  • Medium thermoplastics: ABS, PA-unfilled, POM (Acetal), PVC
  • Soft thermoplastics: PP, PE, HDPE
  • Thermosetting plastics: BMC, DMC, Phenolic, Polyurethane, SMC, Tufnol, Ureas

Standard Inserts Selection Table

Inserts International Insert

Inserts International Part Number Installation Type Base Material Advantages
Manual Heat Stake Ultra-sonic Hard thermo plastic Medium thermo plastic Soft thermo plastic Thermo-setting
Inserts International I40
I40
             
  • Self-locking action (expansion insert)
  • Fast and easy press-in installation
  • High torque and pull-out performance
Inserts International I41
I41
             
  • Press-in installation
  • Self-locking action (expansion insert)
  • High torque and pull-out performance
  • Pulled out resistance while minimized penetration into boss holes
  • Head (I42) provides large bearing surface, useful with weaker plastics
Inserts International I42
I42
             
Inserts International I43
I43
             
Inserts International I46S
I46S
             
  • Ideal for use with automated systems
  • High torque and pull-out performance
  • Taper allows for rapid and accurate alignment prior to installation
Inserts International I6l
I46L
             
Inserts International I55
I55
             
  • Tapping machine installation
  • High torque and pull-out performance
  • Head (I64) help carry high loads in weak plastics
  • Ideal where jack-out loading is a concern
Inserts International I64
I64
             
Inserts International I72
I72
             
  • Self-aligning to assist installation
  • Combination of sharp fins and straight knurls provides increased pull-out and torque performance
Inserts International I77
I77
             
Inserts International I85
I85
             
  • Self-aligning to assist installation
  • High torque and pull-out performance
  • Reduced radial stress in thinner boss wall
Inserts International I86
I86
             
  • Self-aligning assists installation
  • Opposing knurls provide high torque and pull-out resistance
Inserts International I87
I87
             
  • Self-aligning to assist installation
  • High torque and pull-out performance
  • Reduced radial stress in thinner boss wall
Inserts International I88
I88
             
  • Self-aligning assists installation
  • Opposing knurls provide high torque and pull-out resistance
Inserts International I90
I90
             
  • Self aligning assists installation
  • High torque and pull out performance
  • No orientation required (omni-directional)
Inserts International I92
I92
             
  • Enables the use of very small screws
  • Reduces jack-out conditions
  • Permits thin boss walls allowing compact boss design
  • Head (I93) is ideal for smaller plastic products
Inserts International I93
I93
             

 

For more information or product pricing, contact Bolt Products today!
 

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